Food & Beverage Industries

Meat Processing Plant Design & Construction

Beef Pork Hero
Resource Icon Award
JBS Prepared Foods wins Plant of the Year in 2024

Congrats to our client for winning Food Engineering magazine’s 2024 award

We design and build award-winning meat processing plants

We're revolutionizing the meat processing industry with our innovative solutions tailored to meet the highest safety, efficiency, and sustainability standards. As proud members of the American Meat Institute's pioneering sanitary design task force, we've been at the forefront of developing industry-leading practices. Our commitment to excellence and continual innovation ensures that your meat processing facility remains ahead of the curve.

Improving efficiency, quality, safety, and sustainability in meat processing facilities

Lean Design and Yield Improvements:

Maximizing efficiency and profitability through streamlined processes and reduced waste.

Environmental Concerns:

Addressing wastewater treatment, noise, and odor management to ensure compliance and community satisfaction.

Packaging and Palletizing:

Implementing innovative solutions for efficient and cost-effective packaging and distribution.

Freezing and Storage:

Optimizing freezing processes and storage facilities to preserve product quality and freshness.

Beef Pork Efficiency

Diverse solutions to optimize every aspect of your meat processing facility

At Stellar, we understand the complexities and challenges of beef and pork processing. Our extensive portfolio encompasses a diverse range of solutions to optimize every aspect of your operations. From animal handling to packaging and freezing, our skilled team stays abreast of the latest advancements to provide you with cutting-edge solutions.

Animal Handling

Ensuring humane and efficient handling processes to maintain product quality and worker safety.

Kill Floors

Implementing state-of-the-art technologies for efficient and hygienic slaughter processes.

Quick Carcass Cooling and Equilibration

Optimizing cooling processes to enhance product quality and shelf life.

High-Speed Slaughter Lines

Increasing throughput while maintaining the highest safety and quality standards.

By-Product and Organ Harvesting

Maximizing yield and profitability through efficient by-product utilization.

2024 Award-Winning
Food Engineering Plant of the Year: JBS Prepared Foods’ Principe Food Facility
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Expertise in designing & installing water treatment systems for meat processing facilities

Proper management of wastewater is crucial for the sustainability and environmental responsibility of meat processing operations. By implementing effective treatment and mitigation measures, meat processing plants can minimize their environmental footprint and ensure compliance with regulations.

Treatment methods may include physical processes (such as screening and sedimentation), biological processes (such as activated sludge and anaerobic digestion), and chemical processes (such as coagulation and disinfection).

In addition, meat processing plants are subject to regulations governing wastewater discharge, which vary by location. These regulations set limits on pollutant levels, specify treatment requirements, and mandate reporting and monitoring obligations. Stellar offers turnkey regulatory requirements, planning, and permitting services to ensure the success of your project.

Learn more about Johnsonville's Water Treatment Facility
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Beef Pork Wastewater Treatment
Free Ebook
Food Facility Efficiency: Assessments 101

The tools you need to improve your food or beverage plant’s efficiency. Discover how a facility assessment can benefit your business, which specific areas to examine to save you money, and what to look for in an assessment partner.

Download the ebook
Food Facility Efficiency Ebook
Key Team Members

Stellar's leadership has the expertise and understanding necessary to advise you, even on the most complex challenges.

Meet Stellar's Leadership Team
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All Beef/Pork Projects